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Hulse Engineering

XL Trail Series Chassis - DIY Kit

XL Trail Series Chassis - DIY Kit

Regular price $4,500.00 USD
Regular price Sale price $4,500.00 USD
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PLEASE CONTACT FOR CONSULATION PRIOR TO ORDER, sales@hulseengineering.com

CHASSIS KITS NOT STOCKED BUT CUT PER ORDER IN 4-6 WEEKS

XL Trail series rock crawler chassis

2 seat version and 3 seat version

XL Trail Chassis difference vs regular Trail Chassis,

- Door bars 2" wider on each side for more elbow room

- 2" Higher roof

- 2" deeper subframe to allow room for driver drop transfer case

- 2" engine compartment stretch for room for a v8 and small front radiator

- 2" cockpit stretch for more legroom

48” wide chassis, but doors bars are bumped out 2" on each side to 52" from the wing window to the B-Pillar for more elbow room

Chassis are all 1.75x.120 DOM main tubes with 1.25x.120 inner support bars, subframe and rockers are 1.75”x.188

Each DIY kit is CNC cut, bent, and etched with part numbers and outlines of tube junctions

Designed for a 110-114” WB

Designed for all drivetrains such as LS/TH400/Atlas

Driver or Passenger drop transfer case

Designed to run all axle styles, portals/Dana 60/14b/etc, recommended to run no less than 68” WMS, 70” WMS is recommended

Clearance for front and rear steering

Instructions included to assemble without a jig and just a large flat surface to build off of

DIY kit only includes bare DOM chassis tubes, full assembly and welding required, additional tab kits for links/shocks/fuel cell/body panels/etc are available for purchase separately. Assembled and welded pictures are for reference only.

All DIY chassis kits ship flat rate freight shipping to your local terminal for you to pickup for $600 ($400 for freight + $200 for custom crate and packaging). These are too large for liftgate service to residential, you MUST be able to pickup at your local XPO Logistics terminal or have a commercial address with a loading dock and forklift.

Each kit is made to order, as such it will take 4-6 weeks to schedule and get produced at the CNC shop and then 1-2 weeks for freight shipping. These are estimates though and it could be shorter or longer.

Please contact for a consultation prior to placing an order, sales@hulseengineering.com

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